Double Wall Pallet Boxes – 1190x990x910mm

Features & Benefits

• Double Wall Pallet Cartons 1190x990x910mm provide large-format packaging for suitable bulk products and grouped orders
• Nominal size of 1190mm x 990mm x 910mm
• Imperial size of approximately 46.85 x 38.98 x 35.83 inches
• Measurements shown as width x depth x height
• Designed for use with a suitable standard 1200mm x 1000mm pallet
• Equivalent pallet footprint of approximately 47.24 x 39.37 inches
• Broad rectangular base accommodates suitable products and protective packaging
• Double-wall construction features two corrugated layers between liner sheets
• Additional corrugated layer provides a more substantial cardboard structure
• Can be paired with your own suitable pallet
• Helps keep grouped products together in one organised packing arrangement
• Can be combined with paper, bubble, foam, dividers and other protective materials
• Provides a practical exterior for delivery labels and stock identification
• Suitable for manufacturing, wholesale, retail, warehousing and pallet dispatch
• Customers should assess the complete carton, pallet and securing arrangement for their application
• We deliver these pallet cartons to UK mainland addresses

Common Uses

These large pallet cartons are suitable for packing appropriately sized contents, including:

• Grouped retail stock
• Separately boxed products
• Wholesale orders
• Bulk clothing and textiles
• Bedding and soft furnishings
• Individually protected homeware
• Suitable manufactured products
• Components with appropriate internal supports
• Spare parts in suitable inner packaging
• Craft materials and supplies
• Toys and promotional products
• Lightweight display materials
• Exhibition and event supplies
• Suitable electrical products with protective cushioning
• Warehouse stock transfers
• Distribution orders
• Consolidated customer orders
• Suitable commercial moving contents
• Boxed or separately packaged food products

Double Wall Pallet Cartons 1190x990x910mm

These large double-wall cartons provide a practical outer enclosure for suitable palletised goods. Their broad base and generous height accommodate bulk products, grouped orders and separately packaged items.

The format allows you to bring suitable contents together in one organised packing arrangement. Consequently, it can simplify identification and handling when used with an appropriate pallet and securing system.

Double-wall cardboard provides a more substantial structure than comparable single-wall construction. However, the complete package still needs appropriate cushioning, support and restraint.

Choose Double Wall Pallet Cartons 1190x990x910mm according to your contents, available packing space and intended handling conditions.

Double Wall Pallet Cartons 1190x990x910mm Dimensions and Specifications

• Product type: Double-wall cardboard pallet carton
• Nominal dimensions: 1190mm x 990mm x 910mm
• Approximate imperial dimensions: 46.85 x 38.98 x 35.83 inches
• Dimension order: Width x depth x height
• Construction: Two corrugated layers between liner sheets
• Base shape: Rectangular
• Intended pallet footprint: 1200mm x 1000mm
• Approximate pallet footprint in inches: 47.24 x 39.37 inches
• Applications: Suitable bulk packing, storage, stock transfers and pallet dispatch

Use the metric dimensions as your main reference when planning the contents. In addition, allow space for wrapping, cushioning, separators and internal supports.

The carton measurements do not describe the total height of the completed palletised load. Therefore, include the pallet and any additional packaging when checking carrier or storage restrictions.

Check the usable internal space before ordering for a close-fitting application.

Understanding Double Wall Pallet Cartons 1190x990x910mm Measurements

The dimensions follow the order width x depth x height. Therefore, 1190mm and 990mm describe the carton’s base, while 910mm describes its nominal height.

Measure products after adding their intended protective packaging. For example, foam, bubble wrap and corner protectors can increase the space each item needs.

For grouped goods, plan the complete arrangement rather than considering each product separately. Similarly, include room for dividers and any supports needed to keep the contents stable.

Check the carton’s assembled exterior against the actual pallet. Nominal footprint compatibility alone does not establish whether the pallet deck adequately supports your particular load.

Before dispatch, measure the complete packed unit. This helps you provide accurate dimensions to your transport provider.

Choosing Double Wall Pallet Cartons 1190x990x910mm

Start with the size, combined weight and fragility of your contents. Then consider how the completed palletised package will move through storage and transport.

These cartons suit products that need a large outer enclosure. However, smaller orders may fit more efficiently into individual cartons or a smaller packing arrangement.

Allow enough space for effective protection without leaving unnecessary gaps. As a result, you can limit movement without adding excessive filler.

Assess the carton, pallet and securing materials together. The carton’s available space does not establish a universal load capacity or stacking capability.

Use a pallet that suits the actual weight and distribution of the contents. In addition, check that its condition and deck arrangement support the proposed package.

Discuss specialist, fragile or unusually concentrated loads with us before ordering. Trial-packing remains important for any new application.

How to Assemble Double Wall Pallet Cartons 1190x990x910mm

Prepare a clean, dry packing area with enough room for the carton and pallet. Check both for damage before beginning.

Next, assemble the carton according to its supplied construction and any relevant instructions. Keep the sides square and secure the base and closures as required.

Position the carton on the suitable pallet before loading where your packing process allows. Make sure the base has adequate support and the arrangement remains stable.

Add protective materials beneath the contents where necessary. Then load products carefully and distribute their weight appropriately across the supported area.

Keep projecting parts away from the cardboard walls. In addition, use suitable separators or supports between items that could damage one another.

Finally, close the carton and apply an appropriate securing arrangement for the complete palletised package. Inspect the finished unit before handling or dispatch.

Packing with Double Wall Pallet Cartons 1190x990x910mm

Wrap fragile products individually before placing them inside the carton. This helps prevent direct contact between surfaces and gives each item its own protective layer.

Use suitable cushioning beneath, around and above the contents. For example, paper, bubble wrap or foam may form part of the arrangement, depending on the products.

Separate items that could scratch, crush or catch one another. Likewise, do not rely on the outer carton alone to hold heavy or irregular products in position.

Fill unnecessary gaps without forcing the walls outward. Excessively compressed filler can damage delicate surfaces or distort the carton.

Select appropriate external restraint for the actual load and transport conditions. Where straps or other securing materials could damage the cardboard, assess suitable protective measures.

Keep delivery labels clear and visible. Finally, check that the carton, contents and pallet form a stable, suitably secured package.

Double Wall Pallet Cartons 1190x990x910mm for Business, Storage and Removals

These cartons can support bulk packing tasks across manufacturing, wholesale and distribution. For instance, they may accommodate grouped retail goods, separately boxed products and suitable stock transfers.

Bringing related items together can make order identification more straightforward. In addition, clear labels help distinguish customers, destinations and stock groups.

For commercial moves, use an organised arrangement suited to the contents. However, avoid mixing fragile goods with items that could crush or puncture their packaging.

Check access through loading areas, doors and storage locations before packing. The finished palletised unit needs enough clearance for the intended handling process.

If you plan an overseas shipment, confirm the relevant packaging and pallet requirements with your transport provider. Do not assume carton selection alone establishes export suitability.

We deliver Double Wall Pallet Cartons 1190x990x910mm to UK mainland addresses. Contact us to discuss your bulk-packing requirements.

Storing Double Wall Pallet Cartons 1190x990x910mm

Store unused cartons in a clean, dry location away from leaks and damp surfaces. In addition, protect the cardboard from crushing before assembly.

Keep packed units on stable, adequately supported surfaces. Assess the storage arrangement according to the complete package’s dimensions, weight and condition.

Do not assume a packed carton can support another palletised load above it. Stacking requires an assessment of the actual carton, contents, pallet and storage conditions.

Leave sufficient access for your intended handling process. Similarly, keep identification labels visible so staff can locate stock without opening the carton.

Inspect cartons and pallets before moving stored goods. Replace or repack any arrangement that has become damaged or unsuitable.

Alternative Names for Double Wall Pallet Cartons 1190x990x910mm

Customers may also refer to this packaging as:

• Double Wall Pallet Boxes
• Cardboard Pallet Cartons
• Corrugated Pallet Boxes
• Double Wall Cardboard Boxes
• Double Wall Cartons
• Double Wall Corrugated Boxes
• Bulk Packing Cartons
• Large Shipping Cartons
• Pallet-Sized Cardboard Boxes

These terms describe general packaging categories rather than identical specifications. Therefore, compare dimensions, construction and intended pallet compatibility when selecting a product.

Use the full metric size when discussing this carton with us. In addition, explain the contents and planned handling arrangement.

Food Safety Information

Use these cartons as secondary packaging when food already has suitable food-contact packaging around it. Do not place unpackaged food directly against the cardboard.

Keep inner food packs securely closed before loading. In addition, separate them where contact could damage their seals or surfaces.

Assess the cleanliness and suitability of the pallet as well as the carton. Store the complete packaging arrangement away from chemicals and other potential contaminants.

If the contents could leak, use suitable sealed inner packaging. Likewise, protect other products from any potential leakage.

These cartons do not provide temperature control. Therefore, chilled or frozen products require a complete packaging and delivery system suited to their temperature requirements.

For specialist food-packing applications, discuss your requirements with us before ordering.

PPWR Compliance Information

The EU Packaging and Packaging Waste Regulation, Regulation (EU) 2025/40, concerns packaging placed on the EU market. Its requirements apply on a phased basis, so businesses should check the provisions and dates relevant to their activities. Further information appears in the European Commission’s packaging guidance.

Choosing packaging that suits the contents can help avoid unnecessary empty space. However, carton selection alone does not establish compliance.

Assess the complete package, including the pallet, fillers, tape, labels, straps and wrapping. Your supply-chain role and destination market also affect the requirements you need to consider.

This description is not a declaration of PPWR compliance. Contact us for available product information and obtain appropriate advice for your specific obligations.

Sample Requests

Trial-packing allows you to assess your actual products, protective materials and pallet together. As a result, you can check the complete arrangement before placing a larger order.

Include your proposed closure and securing materials in the trial. In addition, consider the finished dimensions, weight and intended handling conditions.

Samples may be available. Please contact us to discuss your requirements:

• Email: sales@expresspackaging.co.uk
• Telephone: 0121 622 2347

Tell us the carton dimensions, intended contents, pallet arrangement and any particular transport or storage requirements.

Illustration Only

Product photographs provide a general illustration of the pallet carton. Pallets, contents, tape, labels, straps, wrapping and protective materials are not included unless the listing states otherwise.

A pallet shown in an image illustrates a possible packing arrangement rather than confirming inclusion. Therefore, check your order details before purchasing.

Dimensions are nominal, and manufacturing tolerances may affect the fit. Check a sample where product clearance or pallet compatibility is critical.

Photography and screen settings can also affect appearance. Always assess the actual carton, pallet and complete packing arrangement for your intended use.